Production evidenceWhat proves the part will repeat
A first article proves the process can hit the number once. These are the controls that decide whether part five hundred still looks like part one — and the evidence you can put in front of a program review.
01A defect record customers audit
Honeywell Aerospace recognized IRD with an Exceptional Quality Performance award at zero PPM. That rating comes from a customer's own incoming-inspection data across a production program, not from a sample IRD selected.
Zero PPM — Honeywell Aerospace02The cell holds the revision
Dedicated employees, equipment, and floor space stay with the program, so the route that produced the approved article is the route that produces the repeat order. Revision control and corrective action sit with the people who run the process.
Cell-based process ownership03Inspection data travels with the part
Components are verified on OGP vision systems, Zygo interferometers, surface profilers, and autocollimators before they leave the cell. The acceptance method and the data package are agreed with you before production rather than assembled afterward.
Method agreed with acceptance criteria04Volume that has already been proven
IRD has run precision sensor pedestals in the hundreds of thousands per year and precision tubes in volumes approaching half a million per year, holding face flatness to .000004 in and edge chip to .004 in across those runs.
Hundreds of thousands of parts per year05When the print changes
Requirement and schedule changes go to the cell that already owns the part, not into a queue behind a new-customer quote. IRD develops its own equipment, fixturing, and tooling when a revision needs it, and the inspection plan is updated with the change.
Revision handled inside the same cell06Capacity planned with you
Safety-stock programs, kitted assemblies, custom packaging, and replenishment schedules are set against your demand plan. Capacity and lead-time risk get raised as a scheduling conversation before they become a missed ship date.
98%+ on-time delivery for ten years